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door Optimization of an automotive door panel on injection molding process parameters

The present work refers to the study of an injection molding process and the mold design of a door panel (front medallion – 3 doors car) from the Fiat Grande Punto 199 Project. The initial mold design is from Johnson Control Italy (JCI), which co-operated to realize this work. The door panel geometry is shown in fig. 1: its dimensions in the XY plane are approximately 1050 mm (width) and 550 mm (height), and it is injected by a hot runner system.

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